Nesting System Selection Process and the Benefits of Cloud-Based Software 

The transition from manual to mechanized cutting carries many challenges. After purchasing a cutting machine, operators are tasked with making this equipment achieve the task at hand - completing complicated and precise cuts efficiently. This is where nesting software enters the process.

Nesting software uses advanced algorithms and the best technology available to bring a new level of precision and accuracy to the cutting process. With multiple options and programs to choose from, how do fabricators choose which software is best for their cutting operation? 

In this blog, we will walk through the nesting system selection process and discuss the benefits of cloud-based software in order to help users select the right product for their unique cutting operation.

What is a Nesting System

How do operators produce precise and productive cuts? The proof of an accurate cut is found in more than just the finished product. It is evidenced throughout the entire cutting process.

The first step after purchasing mechanized cutting equipment is to figure out how to program the machine to cut the desired geometry. Nesting is the process of arranging and optimizing the placement of shapes or parts within a larger sheet or material in a way that optimizes material use and quality. The process plays a crucial role in cutting automation because it ensures efficient use of resources and improves production efficiency. 

Types of Nesting Systems

Like any other aspect of fabrication, the type of nesting software required is based on the specifics of the operation and other equipment. Larger operations require more industrial nesting software than small shops running a single cutting machine.

Let’s take a look at two ways to incorporate nesting software into the cutting operation.

Traditional CAD/CAM System

Traditional nesting software is incorporated into a CAD/CAM system. 
Computer-aided design (CAD) and computer-aided manufacturing (CAM) systems are used to create and program cutting processes. This system allows operators to develop precise and detailed models for cutting. It also incorporates many features, including beveling, automatic nesting, and cut optimization, into a single program.

CAD/CAM systems are hardware installed into devices and often require the assistance of a technician. There is also a higher learning curve for training on and mastery of the software.

It is important to remember the expectations of a cutting operation and the machine's capabilities before investing in a full CAD/CAM system. CAD/CAM systems require powerful computers and higher initial costs than the basic software on a cutting machine. These systems are ideal for high-level operations.

Here are some main questions to consider before investing in a CAD/CAM system:

1.    Does the workload require an industrial software solution?
2.    What is the skill level of the operators?
3.    Will a simpler solution accomplish the same quality and productivity goals?

Cloud-Based Nesting Software

If the size of the operation does not require a full CAD/CAM system, cloud-based nesting software may be the perfect solution. Cloud-based software continues to infiltrate markets across various industries as businesses recognize the flexibility, scalability, and cost-effectiveness of easy-to-use and web-based solutions.

There are now automatic nesting systems that allow users to experience the benefits of traditional nesting software without the hassle of on-site installations or excessive training for users. Unlike traditional nesting systems, cloud-based systems are accessible from any device with internet access. The software does not require on-site installation from an expert or a full-size network in the workshop. The only requirement is internet access and a USB stick to transfer the downloaded NC program after it is created.

The Benefits of Cloud-Based Nesting Systems

The simplest way to get started with nesting is through cloud-based software. It provides effective planning and preparation capabilities, requires less training than traditional CAD/CAM systems, and helps manufacturers experience tangible cost benefits from day one. 

Efficiency During Planning and Preparation

Why do manufacturers make the switch from manual to mechanized cutting? To achieve higher efficiency in the cutting process. And when it comes to efficiency, there is nothing faster than automatic nesting.

Achieving higher efficiency throughout a cutting operation begins during planning and preparation. Manual nesting is tedious and time-consuming. It is also prone to user errors that increase production time and material costs. 

A cloud-based nesting system streamlines the cutting process. Its intuitive software makes it easy and efficient to program cutting operations based on specific requirements. The software is capable of handling a wide range of materials, thicknesses, and geometries. By utilizing this digital solution for cutting, users start their projects with optimized cutting parameters that take advantage of the best cutting technology available.

Nesting also provides greater planning capabilities regarding material use. Visualizing a set of cuts before the project begins provides a better understanding of how much metal is required. By intelligently arranging cutting patterns, manufacturers can minimize scrap and maximize yield. This information leads to clear and significant cost savings. For companies working with expensive or scarce materials, this is of even greater value.

Assigning the Right Technology

Switching from manual to mechanized cutting requires training on how to operate a new range of equipment. The most sophisticated equipment is worthless if it is not operated and optimized correctly. 

Digital solutions, like cloud-based nesting software, bridge the technical knowledge gap that some operators may experience when working with new equipment or processes. It simplifies the overall cutting and nesting process by doing the tedious and difficult task of assigning the right technology to the right part. The cloud-based nesting software essentially allows operators to become process experts by accident. 

Generate a Return on Investment

Many manufacturers offer nesting software for their machines. However, these software programs typically only include basic features and minimal customization options. While it may provide a nice introduction to the benefits of nesting, there are very few ways to generate a return on your actual investment - the cutting machine.

Investing in dedicated nesting software, whether it is a CAD/CAM system or a cloud-based program, is critical to getting the most out of a cutting machine. A streamlined workflow optimizes the fabrication process, resulting in faster manufacturing cycles and an overall increase in output.

Cloud-based nesting software is also highly beneficial for smaller cutting operations because it works through a subscription-based model. Many cloud-based programs, like EasyNest Online, offer trial periods that allow users to demo the application’s capabilities in a real-world environment before committing. The subscription model allows companies to experience the benefits of automatic nesting and upgrade to scale their operation as desired.

Get Started with Nesting Software

When implementing digital solutions and selecting nesting software, it is important to evaluate the specific needs of an operation carefully. Manufacturers must conduct thorough research and seek the advice of industry experts to find the most suitable solution.

Though nesting is simply the beginning of a complete digital journey, it is an important step. For ultimate success in cutting automation, managers should consider investing in a nesting software that will help them achieve the highest productivity and efficiency needed for their specific cutting operation. 

About EasyNest Online

EasyNest Online is an automatic online nesting system from InduSuite. The cloud-based nesting software provides automatic DXF import, nesting, and program generation with optimized cutting parameters and best practices at the push of a button. Users of all skillsets can easily generate cutting programs 

Interested in learning more about EasyNest Online? Schedule a demo today!